Benefits of chassis strengthening

tryg

New Member
If you're serious about your car's handling performance, you will first be looking at lowering the suspension.

In most cases, unless you're a complete petrolhead, this will be more than adequate. However, if you are a keen driver, you will be able to get far better handling out of your car by fitting a couple of other accessories to it. The first thing you should look at is a strut brace.
GTS-SUS-1064-EVO-VIII.jpg


When you corner, the whole car's chassis is twisting slightly. In the front (and perhaps at the back, but not as often) the suspension pillars will be moving relative to each other because there's no direct physical link between them. A strut brace bolts across the top of the engine to the tops of the two suspension posts and makes that direct physical contact.

The result is that the whole front suspension setup becomes a lot more rigid and there will be virtually no movement relative to each side. In effect, you're adding the fourth side to the open box created by the subframe and the two suspension pillars.

Deformity and twisting of the vehicle chassis during cornering may cause negative handling traits such as understeering and oversteering.


As most modern cars go, car manufacturers employ the FF (Front engine, Front wheel drive) setup. The natural behavior of an FF car is to have a slight understeer, due to its heavier front end.

Understeer
Understeer happens when the front wheels lose their traction and won't turn any sharper, even when the steering is being corrected to turn the car more. This will cause the car to go wide instead of following the line. Understeer can be corrected by stiffening the rear end of the vehicle by adding a Rear Strut Bar and a Rear Anti Roll Bar.
UNDERSTEER.jpg

Front wheels lose their traction and cause the car to go wide. Understeer can be corrected by stiffening the vehicle's rear chassis.

Oversteer
Oversteer is when the rear tires lose grip and causing the rear end of the vehicle slides out of a corner. This phenomenon happens particularly to FR (Front engine, Rear wheel drive) or RR (Rear engine, Rear wheel drive) cars. Oversteer can be corrected by stiffening the front end of the vehicle by adding Front Strut Bars and Front Anti Roll Bars.
OVERSTEER.jpg

Rear tyres lose grip and causing the rear end of the vehicle slides out. Oversteer can be corrected by stiffening the vehicle's front chassis.


Other braces:
Front Strut Bar
Mounted at the front chassis for strengthening purposes. To eliminate all the suspension noise and more stability during acceleration, hard driving and braking. What most members have, but usually this is the only one.

Rear Strut Bar
Mounted at rear section of the car chassis (boot). Similar to the function of the front strut bar. The rear strut bar is use to support the rear section of the chassis, so that the force generated during hard braking and driving can be reduced. Some members have these already.

Side Fender Bars
Installed at the left and right side of the vehicle wheel arch or fender. Fender bars can give extra support and strength to the chassis especially during cornering.

Room Bar
To strengthen the upper middle part of the vehicle body, at the B-pillar area. This would only be used for people who are really considering race tracking.. as this impedes people sitting in the cabin with comfort!
ToyotaAltisroombar.jpg


Rear Upper Bar
Mounted at the rear passenger seat. Basically the function of a rear upper bar is used to support the rear section of the chassis, so that force generated during hard braking and driving can be reduced. Again, depending on the mounting area, this can interfere with some functions of your rear seat.

Anti Roll Bar
Anti Roll Bars (also known as anti-sway bars, sway bars or lower tie bars) affect the handling of the car on the lower end of the suspension. Thicker sway bars prevent that body roll that you feel when pushing hard into corners. Cons can be that you skid, rather than grip if pushing too hard. But some like the car acting flatter round corners and can learn to predict the skid-point of the turn.
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Lower Arm Bar
It is installed at the lower mounting points between the left and right suspension and the vehicle chassis. Tremendously improving the stiffness at the area where the lower arm is connected to the vehicle chassis. The front is usually a four-point and the rear a two point bar.
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ADJUSTABLE suspension products

these are very similar to your standard suspension braces and bars, but they have the adjustablity to make them tighter or softer depending on your tastes

adjustable sway bars
these are just liek your regular sway bar, but instead of having 1 hole to bolt the bar to the lower control arms (LCA's) it can have many holes
these adjust as such = the last hole at the end of each arm of the bar is the softest setting, and furthur the hole is away fromt he end of the bar arms the stiffer the bar will be on the suspension

why?----> because the furthur u go up the bar arms(or the closer u get to the chassy mounts of the bar) the less distance the bar has to flex,
less flex distance = stiffer tighter bar
more flex distance = more flex and softer

the bar in this picture is set at its stiffest setting (for referance)
pdmlinks3.jpg


adjustable strutbarces
now these can potentially be used to put more pressure on the strutbarces by winding them out, altho their primary use is to make the bar fit to ur car easier (as far as i know)
so they are effectively putting pressure on the strut towers when wound out as stiff as possible,which puts pressure even when not cornering which meant they will prevent body roll even more so
you wind them out, not in, because the chassy flexes in on itself in turns and if wound in, it will just act as if u didnt have a brace on or maybe potentaill cause more roll in the body
wheras wound out the braces puts pressure pushing the strut towers apart keeping the chassy 'flatter'
164-dinan_strut_brace_f.jpg


[edit] coilovers deleted
 
Coilovers = have nothing to do with chassis strengthening.... but appreciate the assistance! Maybe do a suspension DIY and stick it in there!
 
got rid of them, yeh, i was in the mindset of ajustable suspension, forgot it was chassis oops
 
okay, but i'll need someone else to do the section on spring rates and maybe camber (if its going to be part of it)
coz i really dont kno much about those things
 
Roll Cage

Acting like most additional bars that can be added to various parts of the car and roll cage can be installed.

evo8rc_3.jpg


Roll cages will different areas of the car:
4 Point: Links the B Pillar (Floor) to the C Pillar (Parcel Shelf).
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6 Point: Links the A Piller (Floor) to the B Piller (Floor) to the C Pillar (Parcel Shelf).
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8 Point: Links the A Piller (Floor) to the B Piller (Additional 2 bars)(Floor) to the C Pillar (Parcel Shelf).
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10 Point: Links the A Piller (Floor) to the B Piller (Additional 2 bars)(Floor) to the C Pillar (Parcel Shelf). It also has two bars coming over from the top of the rollover bar (B pillars) run along the roof line to meet the A pillar (Floor).
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12 Point: Links the A Piller (Floor) to the B Piller (Additional 2 bars)(Floor) to the C Pillar (Parcel Shelf). It also has two bars coming over from the top of the rollover bar (B pillars) run along the roof line to meet the A pillar (Floor). Bars also run from the A pillar to the front of the vehicle. Additional bars linking the A and B Pillars.
1289363319.jpg


14 Point: 10 Point: Links the A Piller (Floor) to the B Piller (Additional 2 bars)(Floor) to the C Pillar (Parcel Shelf). It also has two bars coming over from the top of the rollover bar (B pillars) run along the roof line to meet the A pillar (Floor). Bars also run from the A pillar to the front of the vehicle. Additional bars running between the A and B Pillar, as well as the C Pillar.
1289358399.jpg


Rollcages do help with chassis strengthening, by linking the different points of the car you are making it incredibly difficult for the car to flex in any situation.
Rollcages also double as a major safety improvement every situation.
 
Nice add-on! Roll Cages are for the seriously hardcore, but do indeed provide massive chassis strengthening!
 
tryg said:
Nice add-on! Roll Cages are for the seriously hardcore, but do indeed provide massive chassis strengthening!

Also the safety, best modification you can do, performance and safety wise. I have a few mates who would be alive if they had rollcages fitted.
 
well, not everyone drives like they need one, for starters! Agreed, great safety mod.. but likelihood of 90% of us needing one = zero. Big cost to get done right. If you are getting into racing, make sure it meets CAMS specifications, most worldwide racing regulations require both latitudinal and longitudinal hoops to be continuous pieces and of a certain steel quality, tube wall thickness and diameter. I can tell you this from experience.. DON'T backyard design.. I did, big mistake.
 
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