DIY: E4-9 Short shift install

Res

Well-Known Member
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okay so very happy with this short shift would recomend it, so figured i would do a diy

this also goes for other short shifts and OEM shifter replacents


step 1;
grab a phillips head screw driver, and undo the plastic trim around the shifter (refer to diy trim removal thread here: viewtopic.php?f=41&t=175)

okay now u got the trim off, remove the screws as indecated in fig.1, you will require an allen key (i think 8 or 10mm allen) and a 10/12/14mm socket
TAKE NOTE OF THE SPRINGS AND WASHERS AND HOW THE SPRING GOES UNDER AND OVER THE SIDE STEM OF THE SHIFTER, this is very important it goes back the same way
[fig.1]
Photo27-01-1252733PM.jpg


step 2;
remove the cap over the main pivot point of the shifter, slide it directly up and off the stem of the shifter.
now undo the bottom connection of the shift line, the bush should pop off, and then remove the shift stem from its cradle

step 3;
if you have the UK short shift kit now is the time to swap out the bushings at the base of the shift plastic support (if u dont have the bushes this step is not neccessary)
remove the bolts and washers, then push the metal piece of the OEM bush thru the bottom and squeeze the rubber bushing down after that and remove it

then place the alu bushes so that they slot into the shift support slots that the old bushes were in, they should fit snug in the hole left, then put the bolts back in
should look like fig.2 when done, i cant see any reason why the bushes cant go under the support either, this would lift the support slightly tho, you can test it if you wish i chose to go above tho as it looked nicer
[fig.2]
2012-02-05112723.jpg


step 4;
now we are going to prepare the new shift stem, firstly you are going to (if you have the UK short shift) remove the upper weight (this is so the piece of plastic we removed earlier will slot back over the shifter, it wont clear the weight. to remove the weight there is a small allen key grub screw, remove that and it reveals a second allen key grub screw in the same hole deeper in, remove both of these.

now as seen in fig.3 grease the main pivot ball and the 2 smaller ones (one located at bottom of shaft the other on the offshoot side shaft end) take off the plastic bushes and grease it up good

this is important as it will keep the shifter working smoothly and prevent wear over time
[fig.3]
2012-02-05113130.jpg


step 5;
put the shifter in its crade on the shift support and place the top cap plastic bit back over, re-attach the bottom connection
put the screws back thru the side making sure everything goes on the way it came off and the spring is going over and under the shift side stem the way it was
after thats okay put the weight back on (if you choose to use it and if it fits with ur knob) fig.4 and fig.5

at this point test to see if it shifts fine, as its easy enuf to go and fix something before the dash pieces are back on

[fig.4]
2012-02-05121048.jpg

[fig.5]
2012-02-05121252.jpg


step 5;
put the dash pieces back on and go for a spin to test it out ;)
here is mine done and dusted fig.6
[fig.6]
2012-02-05122316.jpg



EXTRA INFO
so here is a bit of extra info i had so i thought i'd add it in here

a comparison shot of OEM parts Vs. UK short shift parts
[fig.7]
2012-02-05110832.jpg


extra info part 2. the UK short shift like the one i got is adjustable, this is done similar to the way u remove the weight
there are grub screws and clips that hold the main pivot ball in place, remove these and it can be moved the stem is angled at the top, so it can be rotated so u can make it kink in a direction that suits you, you can also move the pivot point up a notch

this is how it came, it shaft angles towards the driver, fig.8 shows it in neautral, and 1st its directly straight up and down center
[fig.8]
2012-02-05122736.jpg


i told Ian it probably shortened it ~40%, then i took it for a drive it actually shortens it more like 60% its quite alot shorter :)


hope you enjoi'd this DIY, any questions feel free to ask ;)
 
maybe it is 40% then, its is quite shortened
neatural is still faily easy
 
ahh thats cool, the first time i made mine, it was about 1inch from 1st to 2nd, and it was near impossible to find neutral
 
Great stuff res,
this would of been amazingly helpful a few days ago lol

but kids, i cant stress this enough that you should take very special note and consideration as to how that stupid ass spring goes in, i put mine in wrong, and now i cant distinguish the difference between 3rd and 5th :p
 
awesome DIY!
I was thinking of getting a short shifter a while ago, now it looks like there's no excuse not to :p

(also, looks like this was accidentally not posted in the DIY section..)
 
These don't come with springs do they? I know the spring that puts it from the 1st/2nd side to the middle is broken. If not I'll steal it out of the spare car.
 
Great diy res!
Altho There is a cheaper way. Hack saw and file if done properly you
Get the same effect. I cut it to the same of not a little lower. Changes the feel of the car and makes it feel more sturdy and racey.
 
denemay said:
Great diy res!
Altho There is a cheaper way. Hack saw and file if done properly you
Get the same effect. I cut it to the same of not a little lower. Changes the feel of the car and makes it feel more sturdy and racey.

negative. that method is for a lower knob

the bottom ratio of the stalk is different from the stock shifter (only slightly, but slight enough)

so to make one of these you would need to cut the lower section in half (below the ball joint) and weld in a section to increase the total length
 
Hmm, well then this is an interesting development :) Wanna help me do mine in a few weeks Res ??? ;)
 
cesario said:
denemay said:
Great diy res!
Altho There is a cheaper way. Hack saw and file if done properly you
Get the same effect. I cut it to the same of not a little lower. Changes the feel of the car and makes it feel more sturdy and racey.

negative. that method is for a lower knob

the bottom ratio of the stalk is different from the stock shifter (only slightly, but slight enough)

so to make one of these you would need to cut the lower section in half (below the ball joint) and weld in a section to increase the total length

This^

cutting the gear stick down doesn't shorten your gear throw it only lowers the knob. the distance the bottom part travels is still exactly the same
 
Ces and MDclear are correct here Denemay, cutting the top off the stem just makes it harder/heavier to shift having less length for leverage
not to say you cant lop both bottom and top off and do it right and propper with the calculated length for each stem section

i have done the cut length shifter a while back, got it real short, but was completely impractical for daily driving as it felt like i was throwing an elephant every shift
i could have redone it and done it propper but i was after a more prefessional approach, and the UK one has cool weights,bushes and adjustability too so was up my ally
http://i10.photobucket.com/albums/a134/ ... CF6669.jpg

Kinoko said:
Hmm, well then this is an interesting development :) Wanna help me do mine in a few weeks Res ??? ;)

sure no worries, its easy enuf, let me know when u want to do it
 
cesario said:
denemay said:
Great diy res!
Altho There is a cheaper way. Hack saw and file if done properly you
Get the same effect. I cut it to the same of not a little lower. Changes the feel of the car and makes it feel more sturdy and racey.

negative. that method is for a lower knob

the bottom ratio of the stalk is different from the stock shifter (only slightly, but slight enough)

so to make one of these you would need to cut the lower section in half (below the ball joint) and weld in a section to increase the total length[/quote

Ohh right so it shortens the length of space between each gear aswell as the gear height. Well there you go you learn something new each day :)
 
Yeah I cut mine at a good length it's not heavy it feels solid when I change gear witch is good and it's not sitting above my head deck anymore lol hah
 
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