DIY Building a new parcel shelf

Matt_Dean

Active Member
Premium Member
Hey
As you may know i got new speakers and needed a new parcel shelf to accommodate them. So here is how i did it :).

For this you will need
A sheet of thin MDF 1300 x 400mm
A Sheet of material (i used a black suede sorta thing) 1400 x 500mm
A can of spray adhesive
Selley's gel grip
A pencil
A saw
A Stanley knife
A Drill
Sandpaper

IMG_2892.jpg

Firstly the Parcel shelf was removed (as seen in my other DIY :D ) and was placed onto the sheet of MDF. The basic outline was then traced onto the MDF and this was cut out. You may notice on your parcel shelf that there are tabs that bend down. Trace them flat for now and this will be amended later.
IMG_2893.jpg

IMG_2894.jpg

Once i had the right shape i traced out the the necessary holes for the speakers and the brake lights etc.
IMG_8067.jpg

After everything had been test fitted it was now ready to have the fabric put on it. Both the fabric and the MDF was sprayed with Adhesive.
IMG_8068.jpg

When both become tacky the MDF was pressed onto the flat material.
IMG_8069.jpg

This was left for 30 min to partially dry. The material was then cut to wrap around the edges of the MDF. It was at this point that i scored the tabs on the bottom of the shelf with the Stanley knife and bent the to the point where they broke off. As they are stuck to the fabric however they are now able to bend like the tabs on the original parcel shelf. You will notice in the next steps these are only held on by the fabric.
IMG_8070.jpg

To bond these flaps to the underside Selly's gel grip was used.
IMG_8071.jpg

Once again both sides where glued and left until they became tacky, then pressed together.
Now wait a few hours and you have a new parcel shelf!
IMG_8072.jpg

Here you can see the difference in the material and speakers
IMG_8075.jpg

Everything fits
IMG_8076.jpg

DONE!

I hope this has helped anyone in the same situation i was :). If you have any questions feel free to ask.
Thanks for reading.
Matt
 
good work dude, there will be a few on here that will love this.

First time i have seen square speakers used.
 
cool, another DIY :p
how thick was the mDF you were usin?
cause iv been meanin to do this with my car for a while now, just keep getting side tracked
 
Thanks
cesario said:
cool, another DIY :p
how thick was the mDF you were usin?
cause iv been meanin to do this with my car for a while now, just keep getting side tracked
I used 3mm from bunnings but for ease of cutting you might want to go smaller.
 
Nice feet hahaha,

But yer, cool DIY.

2posts = 2DIYs, I expect more in the future!
 
well played sir... well played :thumbup:

looks great
 
Back
Top